Deviation Management
Define temporary exceptions for parts, products, processes, and engineering documents. Gather expert input, approve their use, and retain traceability through expiration.
Control Temporary Deviations from Request to Expiration
Trackmedium's eQMS Deviation Management module gives temporary departures from requirements a defined owner and a documented decision. Record the original specification and actual result, identify the affected material or document, and gather contributor input before approval. Manage the active period, record consuming products, and finish traceability after the deviation expires.
Define the Deviation and Its Scope
Describe the original specification and the actual result. Identify affected parts or products, quantity and defect category, or the process and engineering documents involved. Add locations, notes, attachments, and related-record links.
Gather Contributor Input
Create linked Contributor Input Activities for engineering, production, quality, or other subject-matter experts. Assign a contributor, describe the input needed, and retain their response and supporting files with the deviation.
Approve with Clear Ownership
Route the deviation to its owner for approval. All contributor input activities must be completed or cancelled before approval can send the record to Active. The owner can return the record to Initiated for changes with a recorded reason.
Manage the Active Period
Set start and expiration dates and notify the electronic distribution list when approval moves the record to Active. Extend the expiration date using the Extend Deviation action, or end the active period early when the deviation is no longer needed.
Trace the Consuming Products
Record serial numbers and sales models of products that used the deviated parts, together with supporting attachments. Preserve the connection between the temporary exception and the products affected by its use.
Finish Traceability After Expiration
Move the record to Expired - Pending Product Data Entry so the owner can finish consuming-product information. Then route it to Expired to end the workflow. Configured escalations support expiration routing and assignment reminders.
From Binder-Based Deviations to Digital Control
LioChem moved Deviation and Nonconformance records from manual binders into digital workflows with tracking, approvals, and clearer status visibility.
"... previously, all our deviation and nonconformance records were kept in a binder with no updates, approvals, or visibility."
Larry Tyler, LioChem, artience Group
Connected Platform
Connect the deviation to its originating nonconformance, affected controlled documents, and related quality records. Module lookups and record links keep the exception in context; availability depends on the modules enabled in your system.
Deviation Lifecycle at a Glance
Follow the deviation from Initiated through Approval and Active to Expired - Pending Product Data Entry and Expired. Gather contributor input before activation, then retain the consuming-product details needed to finish traceability.
Define the Deviation Initiated: describe the exception, scope, owner, and applicable dates.
Gather Expert Input Create contributor activities and retain the responses needed for a decision.
Approve & Activate Approval: complete or cancel contributor activities, then approve to Active.
Track Consuming Products Active: record affected serial numbers, sales models, and supporting files.
End the Active Period Move to Expired - Pending Product Data Entry to finish traceability.
Finish Data & Expire Complete product information and route to Expired to end the workflow.
Built for Quality-Driven Industries
Trackmedium's eQMS Deviation Management module helps teams make temporary exceptions explicit across product, manufacturing, and engineering work. Retain the affected requirement, the approval decision, and the consuming-product information needed to understand how the exception was used.
Regulated Industries
Retain specifications, controlled-document revisions, contributor input, and approval records to support your organization's established quality processes.
- Life Sciences
- Medical Devices
- Aerospace & Defense
- Oil & Energy
- Automotive & Industrial Manufacturing
Non-Regulated & Growth-Focused Sectors
Give temporary product and process exceptions an owner, an expiration date, and a traceable outcome so they do not become undocumented working practices.
- Consumer Goods
- General Manufacturing
- Logistics & Supply Chain
- Hardware Technology
- Construction & Engineering
Why Trackmedium eQMS?
Make Exceptions Explicit
Record what should have happened, what actually happened, and the material or documents affected. Give the approver the information needed to make a documented decision.
Give Input a Clear Owner
Assign contributor activities, retain responses, and require them to be completed or cancelled before approval. Use assignment views and reminders to follow up on outstanding work.
Retain Product Traceability
Connect the approved exception to consuming-product serial numbers and sales models. Finish traceability after the active period ends and retain the record of the deviation.
Frequently Asked Questions
What kinds of deviations can we manage?
Manage temporary deviations involving nonconforming parts and products, as well as processes and engineering documents. Record the original requirement, the actual result, the affected scope, and supporting information.
How does the approval workflow work?
The deviation starts in Initiated and is sent to its owner in Approval. The owner can approve it to Active, send it back to Initiated with a reason, or cancel it. Any contributor input activities must be completed or cancelled before approval to Active.
Can we request input from other teams?
Yes. Create Contributor Input Activities linked to the deviation. Describe the requested input and assign a contributor, who records a response and supporting files. Each activity follows Initiated, In Progress, and Completed, with cancellation and return-for-clarification options.
What happens when the deviation expires?
The record moves from Active to Expired - Pending Product Data Entry, where the owner can finish consuming-product traceability. It then moves to Expired to end the workflow. Manual routing and configured escalations support these transitions.
Can we extend or end an active deviation early?
Yes. The assigned user can extend the expiration date using Extend Deviation. The active record can also be routed manually to Expired - Pending Product Data Entry to end the deviation early.
How do we identify products that used deviated parts?
Use the Consuming Products tab to record serial numbers and sales models, with supporting attachments. Serial numbers can be entered as comma-separated values or ranges; sales models use comma-separated values.
Can we connect a deviation to other quality records?
Yes. Deviations can be created from Nonconformance Management, retaining a parent link. Select affected controlled documents when Document Control is enabled, and use document links to reference other related quality records.
How do users see active and outstanding deviations?
Use views for Pending, Active, Distributed to me, Expired - Pending Product Data Entry, and contributor input activities. My Deviations shows open, non-expired assignments and excludes Active deviations; use Active to review approved exceptions.
See more questions
Ready to Bring Temporary Deviations Under Control?
Define the exception, gather the right input, and retain product traceability from approval through expiration.
Define the exception, gather the right input, and retain product traceability from approval through expiration.
